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In-Sight System

Cognex In-Sight Vision Systems

The New Cognex In-Sight 5403 Vision   SensorThe New 2 Megapixel In-Sight 5403 Vision Sensor!

The New Cognex In-Sight 5403The In-Sight 5403 is the newest member of the In-Sight 5000 series. With a 1600 X 1200 resolution, and an acquistion rate of 15 fps, the In-Sight 5403 is the highest full-frame resolution capture vision sensor on the market today. Request Cognex Qoute


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Advantages - The 5403 Delivers...

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A larger field of view at the same working distance, enabling more parts or larger parts to be viewed



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A higher resolution at the same field of view, allowing for higher accuracy locating alignment, measurement, and code reading



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The same resolution at a larger working distance, providing more flexibility when mechanical constraints require the camera to be mounted further from the part.

Applications

Robot Communications with Cognex In-Sight Whether the application involves locating parts for pick-and-place or guiding a robot to assemble components, machine vision results need to be passed to robot controllers with a high degree of reliability. This requires tight, seamless integration between the vision sensor and robot.

In-Sight vision sensors make the process of communicating with robots and performing vision-to-robot calibration – fast and simple.

For setting up the communication link, In-Sight sensors can easily be connected to robots via serial or Ethernet communications. Pre-configured job files that offer robot-specific communications are available for In-Sight vision sensors. These enable the specification of communication parameters using simple, menu-driven dialogue boxes.

Vision-to-robot calibration, which can be an otherwise complicated, multi-step process, is a snap with the In-Sight Robot Calibration Wizard. The Wizard, which can be downloaded from the In-Sight Online Support website, guides users step-by-step through the calibration process with a series of easy-to-follow, point-and-click menus.


Cognex Insight Application

Communications between In-Sight vision sensors and robots can be easily set up using serial communications or one of In-Sight's robot-specific drivers.

Vision Performance

The industry-leading Cognex vision tool library provides reliable, repeatable performance in even the most challenging vision applications.

Powerful Location Tools

PatMax

If a vision sensor can’t repeatably locate parts because of wide variations in part orientation, size and appearance, then vision inspection yield and reliability will be significantly reduced.

These variations include:

  • Part contrast
  • Multiple parts
  • Changes in lighting
  • Image focus
  • Degraded appearance
  • Partially-hidden parts

Cognex Vision Software PatMax, the industry’s performance standard for part and feature location software, utilizes advanced geometric pattern matching technology to reliably and accurately locate parts. Even under the above conditions, this tool can significantly reduce or eliminate fixturing requirements and cost. For parts or feature location, PatMax provides the maximum successful vision inspection yield and reliability available in a vision sensor. PatMax is optionally available on all general-purpose In-Sight vision sensors, except the In-Sight 5000 model.

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PatFind

When applications require faster part location speeds with less part or image variations, PatFind, the standard In-Sight object location tool, can be used to accurately and reliably locate the part or part features. The flexibility of this tool can also help loosen fixturing requirements and reduce the costs of fixturing, while maintaining higher successful vision inspection yields. PatFind is standard on all general-purpose In-Sight vision sensors.

Breakthrough Code Reading

IDMax

2D Data Matrix code reading in Direct Part Mark Identification (DPMI) applications is an increasingly important part of manufacturing processes. An unreadable code may stop production, and can result in the part not being processed correctly. Standard on most In-Sight models is IDMax, breakthrough Data Matrix reading software based on the patented Cognex PatMax technology. IDMax handles degradation in code appearance, such as those shown below, to deliver the consistently high read rates that are key to the success of part traceability programs.

Cognex Outstanding PerformanceIDMax provides consistently high read rates regardless of changes in contrast, focus, and orientation.

 

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